COMPACFOAM - Semi-finished products and cores for yacht building
Screwable, dimensionally stable, moisture-resistant & lightweight
Stable and lightweight core panels for high-quality yacht construction
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COMPACFOAM - the all-rounder in modern yacht building
In yacht building, every gram counts - and every connection must be absolutely reliable. COMPACFOAM meets these requirements with flying colors.
The material is lightweight and yet extremely pressure-resistant. Screw connections with standard stainless steel screws are friction-locked - without any pre-drilling.
Convincing even under extreme conditions COMPACFOAMIt is insensitive to moisture, frost and temperature fluctuations. No swelling, no shrinkage - for permanent dimensional stability on board.
Thanks to precise machining using the wet grinding process, the COMPACFOAM can be easily combined with a wide variety of surfaces. Ideal for customized lightweight solutions at sea.
Applications
Sandwich
Available as a sandwich panel with various coatings. These include kraft paper, MDF, laminate and many more. compatto is also available as a sandwich core with customized thickness and finished sanded with tolerances of 0.2mm.
Light
Weighs approximately 1/2 less than conventional wood-based panels. The extreme lightness, weight reduction of 70% and high strength compared to conventional panel materials enable a variety of new applications. The high strength of the core material makes it possible to apply very thin surfaces and cover layers.
Edges
Edges can be easily applied using conventional methods.
Like wood
Surfaces made of MDF, kraft paper or plywood enable simple varnishing or veneering using familiar methods.
Stiffness
The high tensile strength of the reinforced surfaces ensures sandwich panels with high flexural rigidity. Thanks to the excellent dimensional stability of the core, the panel remains flat and torsion-free even under changing environmental conditions.
Gluing
It is possible COMPACFOAM can be friction-bonded to other materials; 1C polyurethane or MS polymer adhesives are suitable.
Climate stable
The construction core is insensitive to moisture, temperature and frost, yet is open to diffusion and breathable. This is particularly important when in contact with wood. Any moisture that has penetrated dries out without causing damage. Excellent durability in humid and salty environments. No change in material properties over time.
Screwable
Force-fit screwing is carried out with standard wood screws without pre-drilling.
Available as a sandwich panel with various coatings. These include kraft paper, MDF, laminate and many more. compatto is also available as a sandwich core with customized thickness and finished sanded with tolerances of 0.2mm.
Weighs approximately 1/2 less than conventional wood-based panels. The extreme lightness, weight reduction of 70% and high strength compared to conventional panel materials enable a variety of new applications. The high strength of the core material makes it possible to apply very thin surfaces and cover layers.
Edges can be easily applied using conventional methods.
Surfaces made of MDF, kraft paper or plywood enable simple varnishing or veneering using familiar methods.
The high tensile strength of the reinforced surfaces ensures sandwich panels with high flexural rigidity. Thanks to the excellent dimensional stability of the core, the panel remains flat and torsion-free even under changing environmental conditions.
It is possible COMPACFOAM can be friction-bonded to other materials; 1C polyurethane or MS polymer adhesives are suitable.
The construction core is insensitive to moisture, temperature and frost, yet is open to diffusion and breathable. This is particularly important when in contact with wood. Any moisture that has penetrated dries out without causing damage. Excellent durability in humid and salty environments. No change in material properties over time.
Force-fit screwing is carried out with standard wood screws without pre-drilling.
Highly resilient
Climate stable
Light
Thermal insulation
Screwable
Machinable
Delivery forms
COMPACFOAM is available as sheets, rods, profile bars, cubes or blocks. Standard formats in all required thicknesses and dimensionally accurate special cuts according to customer requirements are generally possible. We have many options for customizing the panels according to your requirements.
Sandwich cores are available in standard sizes or customized formats.
Plates
Milled profiles according to customer specifications with tolerance +-0.3mm. Small quantities and large series. Possible coatings on individual sides.
Profile bars
3D milling - pieces milled with the highest precision on modern CNC systems.
Milled parts
Our partners
FAQ
The choice of the right material class depends primarily on the required screw pull-out strength and compressive strength. Larger screws generally allow the use of a lighter material class. Typical material classes are
Window installation: CFeco and CF125
Sandwich cores for vehicle and furniture construction: CF200
Thermal break for steel structures: CF200, CF300, CF400
We are happy to support you in dimensioning and selecting the right material class to ensure that the solution is optimally tailored to your requirements. Do not hesitate to contact us if you have any questions or uncertainties!
Yes, COMPACFOAM is available in individual dimensions. The only limitation is usually the practical transport dimensions. Profiling and milling according to customer specifications are also possible.
Standard panels are available in all required thicknesses and strength classes. Cutting to size is easy with normal woodworking machines. Please use the saw blade recommended by us with a large tooth spacing. No substances harmful to health or the environment are produced during cutting.
The minimum dimensions are 6 mm thickness, 10 mm widthand the maximum dimensions are 500 mm thick, 1300 mm wide and 6000 mm long. Standard panels are also available for self-cutting.
All screws with a wood thread are suitable for installation. If there is sufficient space, a window frame screw with a diameter of 7.5 mm is recommended. Wood screws with a diameter of 4 mm are ideal for smaller components. Pre-drilling is not necessary and screws can also be used close to the edge without any problems.
COMPACFOAM has an unlimited shelf life under normal conditions. Moisture, water and frost do not affect the technical properties. UV radiation only has a minor superficial effect, meaning that even prolonged outdoor storage during the construction phase is unproblematic.
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